Erco Bender 65CNC3V1 CNC Mandrel Tube & Pipe Bender

Erco Bender 65CNC3V1 CNC Mandrel Tube & Pipe Bender – Walkthrough & Features

The Erco Bender 65CNC3V1 is a three-axis CNC automatic mandrel tube bending machine with capacity to 2-1/2″ tube, engineered for fabricators who need tight-radius, wrinkle-free bends produced repeatably, part after part. Electric servo feed (Y) and rotation (B) axes with hydraulic CNC bending (C) position, bend, and extract automatically from stored programs – with bend-angle precision of ±0.5°, so from your first part on, parts come off the machine identical, in steel, stainless steel, aluminum, titanium, or brass.

Like every Ercolina Professional Series machine, the 65CNC3V1 is built by CML International in Italy and sold, supported, and serviced in North America by CML USA from Davenport, Iowa – with tooling, spare parts, and factory-trained technical support under one roof.

Key Features

  • Extended bending head for complex shapes and profiles – space under the work head completely free
  • Programmable material springback settings for each bend angle (The control automatically compensates for springback – you program the finished angle you need, and the machine overbends to exactly the right degree so the part springs back to your target. No trial bends, no manual adjustment between jobs.)
  • Programmable carriage movement for tight radii; independent pressure and clamp die adjustment
  • Standard right hand bending direction
  • Interactive touch screen with auto and manual operating modes, system diagnostics and multiple language capability
  • Programmable tailstock interference-zone monitoring eliminates workhead collision
  • Quick-change tooling system; high capacity with auxiliary hydraulic oil cooling
  • Hand-held remote bending control, certified Class 3 safety
  • USB for unlimited program memory storage
  • Optional software imports IGES/Tekla and DXF files from compatible CAD programs – consult Ercolina for details and pricing
  • Automatic or manual bend sequencing; tangent or centerline programming; accepts YBC and XYZ input values
  • Ercolina’s Handrail Professional Series Package (optional)

Erco Bender 65CNC3V1 Specifications

Specification Value
Max. tube capacity – mild steel 2-1/2″ (.083 wall)
Max. tube capacity – stainless 2-1/2″ (.065 wall)
Max. pipe capacity 1-1/2″ Schedule 40
Max. / min. bending radius 9.8″ / 1.5 × tube diameter
Controlled axes 3 – Y feed (electric servo), B rotation (electric servo), C bend (hydraulic CNC)
Max. bending angle /shaft rotation 185° / 210°
Bend angle precision ±0.5°
Control 15″ interactive color touchscreen; auto and manual modes; graphic bend simulation included; unlimited programs via USB
Mandrel system Programmable auto mandrel positioning; programmable internal mandrel lubrication (3 settings)
Material length —standard table 21′ (optional 13′ extension); through-spindle tailstock accepts longer material; max. carriage travel 125″
Electrical 480V three phase; all electrical components UL, CSA and CE approved
Dimensions / weight 52″ H × 44″ W × 205″ L / 7,200 lbs.
Warranty 1-year limited

Capacities are for mild-grade materials; heavy-wall and high-tensile materials reduce capacity.

Why Mandrel Bending

When a bend is tighter than roughly 3× the tube diameter, or the wall is thin relative to the diameter, ordinary rotary draw bending lets the tube collapse,wrinkle, or flatten at the bend. A mandrel bender solves this by supporting the tube from the inside during the bend: a lubricated mandrel with articulating balls rides inside the tube exactly where deformation would occur, while a wiper die controls wrinkling on the inside radius. The result is a smooth, round, full-flow bend – essential for exhaust, dairy and food-grade tube, aerospace lines, and any application where appearance or flow matters.

Handrail Fabrication System

The Erco Bender is the heart of Ercolina’s Handrail Professional Series package: thethree-axis CNC bender with complete 1-1/4″ and 1-1/2″ Schedule 40 pipe toolingsets, 1-1/2″ tube tooling, auto mandrel lubrication pump, Bend-Tech software, andfactory training. Produce handrail to design in minutes, eliminate the cost of weldelbows — material waste, welding, grinding, and fi nishing — and store and recallhandrail programs for repeat jobs.

Applications for the Erco Bender 65CNC3V1

The 65CNC3V1 is the right machine when parts repeat and quality can’t vary: performance and OEM exhaust systems, roll cages and chassis tube, handrails and architectural stainless, food-grade and dairy process tube, hydraulic and fluid-power lines, furniture and display frames, and aerospace and motorsports tube assemblies. If your work is one-off prototypes rather than repeat parts, see the semi-automatic TB80 or the multi-purpose Mega Bender 030 below.

Frequently Asked Questions

What size tube can the Erco Bender 65CNC3V1 bend?

Up to 2-1/2″ OD × .083 wall in mild steel, 2-1/2″ × .065 wall in stainless, and pipe to 1-1/2″ Schedule 40. Heavy-wall and high-tensile materials reduce capacity — contact CML USA at 563-391-7700 with your tube size, wall, and material for a definitive answer.

What is the difference between mandrel and non-mandrel bending?

A mandrel bender supports the tube internally during the bend, preventing collapse and wrinkling on tight radii and thin walls. Non-mandrel rotary draw bending is faster to set up and fine for thicker-wall tube at larger radii.

Is tooling included?

Tooling is quoted per application — bend die, clamp die, pressure die, wiper die,and mandrel are matched to your exact tube size, wall, and radius. CML USA stocks and supports Ercolina tooling from Davenport, Iowa.

Can it store programs for repeat jobs?

Yes. Part programs are stored in the CNC control and recalled at the touch of a button, so repeat orders run without re-setup trial and error.

What tooling do I need?

Each application requires a matched set of five components: center former, clamp die, pressure die, wiper die, and mandrel. CML USA stocks standard tooling sets
for the most common sizes – round pipe from 1″ through 2″ (Schedule 5, 10, and 40), round tube from 1″ through 2-1/2″ (16, 14, and 11 gauge), and square tube from 1″ through 2″. If your material falls within those ranges, tooling ships without a long wait. For sizes outside the standard catalog, less common materials, or non-standard bend radii, tooling is manufactured to your exact specifications and quoted alongside the machine. Either way, call CML USA at 563-391-7700 with your tube OD, wall thickness, material, and centerline radius – we’ll confirm whether a standard set fits your job or quote a custom set and lead time.

What is the lead time?

Lead times vary depending on machine configuration and current factory schedule. Call CML USA at 563-391-7700 for a current estimate — we’ll also confirm tooling lead time at the same time, since tooling is built to your application and ships separately.

Which Mandrel Bender Is Right for You?

Ercolina offers four mandrel bending machines. The right one depends on your part size, volume, and how much of your work needs internal mandrel support:

Machine Capacity Operation Best for
030 Mandrel Bender 2-1/2″ tube, 1-1/2″ Sch. 40 pipe, 2″ square NC semi-automatic, multi-purpose Mixed shops: standard rotary draw bending plus mandrel capability on one machine
TB80 Mandrel Bender 3″ tube (.125 wall), 2-1/2″ Sch.10 pipe, 2-1/2″ square NC semi-automatic, dedicated mandrel Prototypes, R&D, and daily small-lot production needing mandrel-quality bends at lower investment
Erco Bender 65CNC3V1 2-1/2″ tube, 1-1/2″ Sch. 40 pipe 3-axis CNC automatic Repeatable production of parts to 2-1/2″ with stored programs and automatic cycling
Erco Bender 76CNC6V5 3″ tube, 2″ Sch.40 pipe, 2″ square tube 3-axis CNC automatic Maximum capacity in the line — production volume, larger parts, and square tube

Not sure? Call CML USA at 563-391-7700 with your tube size, wall thickness, material, bend radius, and annual volume – we’ll recommend the right machine and quote tooling for your exact application.

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