48 Plus Tube, Pipe and Profile Bender

Ercolina Professional Series - Non-Mandrel Rotary Draw Benders

Ercolina 48 Plus Programmable Rotary Draw Tube and Pipe Bender

Program, store and repeat bend angles with a compact electromechanical rotary draw bender designed for tube, pipe, square tube, solids and profiles.

The Ercolina 48 Plus is built for shops that want repeatable angle control without a hydraulic system or difficult programming. Its one-touch control stores the desired bend angle, displays current information in real time and shows material springback separately so operators can compensate for different materials.

Operating on 220V single-phase power, the 48 Plus bends up to 2-inch mild-steel tube and 1-1/2-inch Schedule 40 pipe under the published material assumptions. Its compact upright design, swing-away counterbending-die vise and quick-change tooling support efficient setup and material handling.

Will the 48 Plus bend your part?
Send CML USA the material, outside diameter, wall thickness, centerline radius, bend angle and expected production quantity for a capacity and tooling recommendation.

Published specifications

Mild-steel tube Up to 2 inches
Pipe Up to 1-1/2-inch Schedule 40
Square tube Up to 1-1/2 inches
Bend range Any angle through 180 degrees
Centerline radius As small as 2D; maximum 8-7/8 inches
Electrical supply 220V single phase
Drive Electromechanical; no hydraulic components

Ercolina capacities are based on A53 Grade A material at 48,000 psi tensile strength. Heavy-wall and higher-tensile materials reduce capacity. Confirm every application before selecting tooling.

Why choose the Ercolina 48 Plus?

  • Simple programmable operation: one-touch control stores the desired angle without complex programming.
  • Visible springback compensation: material springback is displayed separately for more accurate repeat work.
  • No hydraulic components: electromechanical operation avoids a hydraulic power system.
  • Efficient loading: the swing-away counterbending-die vise simplifies loading and unloading.
  • Quick tooling changes: Ercolina’s tooling system supports multiple radii and application changes.
  • Compact shop footprint: the classic upright design reduces floor-space requirements.
  • Production growth path: accepts the A40-P two-axis positioner and works with Ercolina bending software.

Ercolina 48 Plus vs. Baileigh RDB-150

These machines take different approaches. The Baileigh RDB-150 is a 110V hydraulic rotary draw bender with a larger published maximum tube and pipe capacity. The Ercolina 48 Plus is a 220V electromechanical bender focused on stored angle control, visible springback compensation, quick-change tooling and compact operation without hydraulic components.

Comparison point Ercolina 48 Plus Baileigh RDB-150
Drive system Electromechanical; no hydraulic components Hydraulic rotary draw system
Published maximum mild-steel round tube 2 inches 2-1/2-inch OD × approximately .120/.125-inch wall, depending on published source/revision
Published Schedule 40 pipe 1-1/2-inch nominal pipe 2-inch nominal pipe
Published maximum CLR 8-7/8 inches 8 inches
Power 220V single phase 110/115V single phase in published RDB-150 documentation
Angle workflow One-touch programmable angle storage with separate springback display Degree-wheel/manual stop workflow on the standard RDB-150; RDB-150-AS is the separate auto-stop version
Loading and tooling Swing-away counterbending vise and quick-change Ercolina tooling Quick-release counter die and Baileigh drop-on tooling
Best fit Applications within 2-inch tube capacity where stored angles, compact design and non-hydraulic operation matter Applications requiring its larger published maximum tube or pipe capacity

Comparison references the current Ercolina USA 48 Plus page and capacity document, the Baileigh RDB-150/RDB-150-AS operator’s manual, and current distributor listings. Specifications can change and should be confirmed before purchase. The standard RDB-150 and RDB-150-AS must not be described as the same configuration.

Choose on the finished part – not diameter alone

The RDB-150’s larger headline capacity is a legitimate advantage when the application requires it. For material within the 48 Plus range, buyers should also compare bend quality, centerline radius, springback workflow, tooling changes, floor space, maintenance preferences and how easily operators can repeat the finished part.

CML USA can review the drawing and demonstrate representative material so the decision is based on the required bend—not only a maximum-capacity number.

Frequently asked questions

Can the 48 Plus bend 2-inch tube?

Yes, within its published material assumptions. Capacity depends on alloy, tensile strength, wall thickness, CLR and tooling.

Is the 48 Plus hydraulic?

No. It uses an electromechanical drive and has no hydraulic components.

Does it store bend angles?

Yes. The one-touch control allows the operator to program and automatically store the desired bend angle.

Can it bend square tube?

Yes, with published capacity up to 1-1/2-inch square tube. Tooling and removal requirements should be reviewed for the specific profile.

How does it compare with the RDB-150?

The RDB-150 has larger published maximum tube and pipe capacities. The 48 Plus offers electromechanical operation, stored angle control, a separate springback display, an 8-7/8-inch maximum CLR and a compact Ercolina tooling platform.

Request a 48 Plus application review
Provide material grade, OD, wall thickness, CLR, bend angle, number of bends and production quantity. CML USA will confirm capacity, tooling and whether the 48 Plus or another Ercolina model is the better fit.

Prepare Your Bend Data With Bend Genie

Build the part in 3D, review the bend sequence, prepare LRA information, and calculate springback before production. See how Bend Genie supports a better Ercolina machine and tooling discussion.

Explore Bend Genie for Ercolina         Try Bend Genie

48 PLUS: Bends to 2″ Tube

Electrical Options:
220V Single Phase

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ROTARY DRAW ACCESSORIES

Use Ercolina’s rotary draw accessories to expand the capabilities of your Ercolina machine. Not sure what you need? Call us and we will walk you through which accessories would best suit your requirements.

A40/P TWO AXIS POSITIONER

A40-P Two Axis Positioner is ideal for repetitive parts and left and right mirror images. Use with Ercolina’s Super Bend-Tech SE software to quickly layout and produce drawings for bending applications.

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BENDING SOFTWARE

Use Ercolina’s BendGenie or Super Bend-Tech SE bending software to quickly layout and produce drawings for pipe and tube rotary draw bending applications! Ideal for use with A40-P Two Axis Positioner.

Downloads

All Ercolina machines have downloadable material, available in PDF format. View Downloads

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